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competitive landscape

Echogen's Thermafficient® Heat Recovery System Comparison to other waste recovery technologies

Waste Heat Recovery with Heat Engine Based Power Generation Technologies

Qualitative Comparison Echogen ScCO2 Thermal Hydraulic Cycle Steam Rankine Cycle Organic Rankine Cycle (ORC)
Best Better Base
Equipment Cost $ / kW compact components mature technology  
Installed Cost / kW fewest number of major components highest complexity more complex with intermediate fluid loop
Installation Window / Process downtime days months weeks
Auxiliary equipment cost/complexity/install scope CO2 directly to WHX & condenser water treament, air separation, blowdown Inermediate thermal transfer fluid systems prevalent
Operating & Maintenance Cost   boiler operator, auxiliary equipment, corrosion, scale  
Levelized Cost of Electricity (LCOE) lowest O&M, lowest $/kW    
Thermal to electric power conversion efficiency better than steam < 650F source temp best above 650F source temp efficiency limited by 450F working fluid limit
Source temp range for cost-effective operation 350 to 1100 F > 650 F 180 to 450 F (Siloxane up to 590F)
Water Usage usage is zero with air-cooled condenser, evap cooling req'd for high amb temps evaporation make-up, blowdown, vent steam air-cooled condensers
Footprint: Engine power density kW/ft2 dense fluid, compact components largest tubine, highest complexity large shell/tube exchangers prevalent
Waste heat Interface Scope single phase WHX, small tubes, dense fluid, low visc, flexible geometry steam drum, blowdown system, limited geometry, latent heat temp plateau higher flowrates for lower working fluid temps, thermal fluid limited to 550F
Process hazards/safety requirements high pressure, non-toxic, non-flammable, thermally stable water treatement chemicals, boiler code requirements low pressure, toxic, flammable, NEC hazardous area classification

value proposition

Case Study

Echogen Power Systems (EPS) has developed a breakthrough power generation cycle for waste heat recovery: the Thermafficient® Waste Heat Engine.
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